Our manufacturing facility operates efficiently within a 9-hour production shift, producing approximately 500 refrigeration units daily. The production system is flexible and scalable, allowing for increased output through layout and equipment optimization when required. The factory is highly self-sufficient, with most components manufactured in-house to ensure consistent quality control, reliability, and supply chain efficiency.
We utilize high-performance polyurethane insulation foam, supplied via road tanker and stored in secure 30-ton bulk tanks. Our facility operates three dedicated foaming machines, where cyclopentane (cyclo-pentane) blowing agent is injected during the foaming process. Cyclo-pentane is an environmentally friendly solution with zero Global Warming Potential (GWP), supporting our commitment to sustainable manufacturing. Our production process is CFC-free and environmentally responsible, and all cabinets are inerted with nitrogen prior to foaming to ensure safety and consistency.
We operate 14 simultaneous production lines, allowing multiple models to be manufactured at the same time. Each unit undergoes a rigorous production process, including: Vacuum sealing to 0.08 Torr for 20 minutes before refrigerant charging Full system testing on dedicated test lines Final quality inspection before packaging All products are manufactured using high-quality, proven compressors designed for wide voltage ranges, making them suitable for developing countries and unstable power environments. We also produce tropicalised refrigeration units, specifically engineered for high ambient temperature conditions commonly found in African and other warm climates.
Our factory complies with TÜV Rheinland specified standards and is certified under ISO 9001:2008 quality management systems. All units are tested in a dedicated TÜV Rheinland specification test chamber, where environmental conditions can be precisely controlled to replicate and intensify extreme African operating environments. This ensures our products deliver reliable performance, durability, and efficiency under real-world conditions.
All research and development activities are conducted in-house by a dedicated team of engineers, designers, and testing specialists. Our innovation process is guided by the latest international technologies, industry trends, and global refrigeration standards, ensuring continuous product improvement and technological advancement.
We utilize modern refrigerants such as R290 (Butane) and R600 (Isobutane), which are significantly more efficient than traditional R134a systems. Benefits include:
1. Up to 15–20% additional energy savings
2. Zero Global Warming Potential (GWP)
3. Improved environmental sustainability
These advancements support the development of energy-efficient and eco-friendly refrigeration solutions.
Our operations are fully compliant with environmental regulations, with all factory waste and effluent managed under the supervision of the Eswatini Environmental Authority. Regular inspections ensure strict adherence to national environmental standards. We have also completed a comprehensive Environmental Impact Assessment (EIA), the results of which are available through the Swaziland Environmental Authority.